How Zirconia Crowns Are Made?

How Zirconia Crowns Are Made?

how zirconia crowns are made

Zirconia (zirconium dioxide) is a white metal oxide that is powdered. It is made of ceramic, just like other common dental crown materials. Zirconia is made from zirconium, a metal with properties similar to titanium. Zirconium is chemically inert, making it an excellent choice for dental materials. This article covers how zirconia crowns are made along with other information about Zirconia crowns.

Zirconia has various qualities that make it an excellent choice for dental crown material at the best dental facility in Delhi. Among these advantageous features are:

  • Extremely hard.
  • A pure white colour. 
  • Wear resistance.
  • Extremely high fracture toughness (zirconia is difficult to crack).
  • When (baked) sintered, it comes in a translucent look.
  • It offers resistance to oxidation.
  • There is no chemical corrosion.

Zirconia Crowns Advantages To Patients

Based on these qualities, zirconia as a dental crown material offers various advantages to patients. Crowns made of zirconia offer some top-rated characteristics:

  • Because of their translucence and colour, they resemble actual tooth enamel.
  • No need for a metal foundation.
  • When necessary, the crown may be easily recolored, reshaped, and modified.
  • They do not need as much tooth removal as other types of crowns.
  • Are more stain-resistant than composite ceramic crowns or acrylic.
  • They are quite long-lasting.

The drawbacks of zirconia crowns are minor. The hardness of the material has created some worries concerning friction against the tooth root and wear down of adjacent teeth. However, regular check-ups assist to limit the risk of injuring opposing teeth.
Initially, only bone-white substructures could be made for zirconia crowns, which occasionally made producing an aesthetically-perfect look difficult. Apart from that, there are no other zirconia crowns disadvantages.

The newer materials, on the other hand, are pre-shaded and may be produced to give very attractive and natural-looking restorations with little tooth reduction, satisfying or even exceeding patient aspirations for high-quality work! The demand for zirconia vastly outnumbers the need for PFMs, and these older-style restorations are becoming obsolete.

Zirconia is over five times more powerful than porcelain. This crown material is deemed ideal for persons who chew and grind their meals excessively for the same reason. The reason for this is that they are biocompatible (they are secure to be in the mouth for a long time).

Cold and hot conditions are also tolerated. As a result, they reduce the likelihood of hypersensitivity in comparison to other types of crowns. Another advantage of zirconia crowns is that they may be made in the dentist’s office. 

Because zirconia crowns are crushed from solid blocks of zirconia, they need less time, equipment, and resources to manufacture than other types of crowns, such as composite ceramic crowns (porcelain and other ceramic material fused to a metal base). 

Dentists can thus create them in-house rather than ordering crowns from a dental lab. Dentists can even fabricate and fit zirconia crowns in a single day.

If an order must be routed through a dental laboratory, the final crown may take several days or weeks to arrive at the dentist’s clinic. During that time, the patient will be required to wear a temporary crown. Once the crown has been received by the dentist, the patient must return to have the crown fixed.

How are Zirconia dental crowns made?

Zirconia dental crown fabrication is significantly less complicated than composite ceramic crown fabrication. It all starts in the dentist’s office. The dentist begins by taking an imprint on the patient’s teeth. 

This imprint from the dentist is submitted to the laboratory technicians, who pour dye into the impression to create a mould of the teeth. The technician next divides the mould into parts and scans it with a red light, laser, or blue light. 

The scan is then uploaded into a computer system with CAD software, which is used to build the crown. A technician can also design the crown. These crowns are also known as monolithic zirconia crowns

Other types of zirconia crowns include layered zirconia crowns, full-contour zirconia, full-contour translucent zirconia, and porcelain fused to zirconia

Zirconia Teeth Price

The zirconia crown price or zirconia teeth price is determined by the dentist, clinic location, and type of crown. It can range between Rs. 5,000 and Rs. 20,000/-.

How should zirconia crowns be cared for?

Floss and clean your teeth as normal to care for your zirconia crowns. Brush your teeth with an innovative toothbrush that removes microorganisms from your teeth, gums, cheeks, and tongue.

For many individuals receiving this therapy, zirconia tooth caps have shown to be a viable and long-term choice as a dental implant. However, regular oral care must also be followed to assure years of satisfaction and dental health for individuals everywhere.

Techniques for making and placing pure zirconia crowns

1. New pure Zirconium standard crowns (Cercon, E-max Zir Cad)

DentalDirekt offers a pleasing look and great biocompatibility in dental restorations made with the specific substance Zirconium developed by Ivoclar Vivadent. Over 1,600 Zirconium CAD/CAM systems have been used to date, generating billions of crowns and bridges all over the world.

2. Traditional choices

If you prefer traditional porcelain crowns, dentists may create the crown and resin bridge by hand. This is suggested for lengthy, intricate bridges that demand meticulous attention to detail.

3. Scanning of jaw models

You can also have your jaw scanned and a porcelain frame created utilising the Cercon Eye Laser Scanner and a computer system with a professional design tool.

Cercon Brain Scanning with a Laser Scanner: 

  • The wax model is held on the frame by wax sticks.
  • The wax model will be automatically scanned by laser beams.
  • The technology will use the barcode on each porcelain model to determine the shrinkage of the Zirconia crown during the forging process.
  • The amount of shrinkage is precisely determined.
  • Once the Zirconia is in position, the process of cutting and shaping will automatically commence.
  • Drills of various sizes will be used to build features all around the frame, from the chewing surface to the gum line.
  • Zirconia is soft prior to the forging process. As a result, the frame may be simply altered.
  • To compensate for shrinkage during the forging process, the frame will be cut bigger than the actual size.
The forging process: 
  • The frame will be heated inside the Cercon Heat oven furnace after being chopped into form.
  • The material shrinks to the required size, which is the size of the wax model or the calculated size, as a result of this process.
  • As a consequence, a porcelain frame with great durability and precision will be created.
  • Following that, restoration with pure Zirconia crowns will provide you with the most attractive and natural-looking teeth that seem just like genuine ones.

If you need a crown on one of your teeth, zirconia crowns are definitely a good option. Do make sure that is sourced from a reputed organisation and really offers the benefits that real zirconia possesses. 

Zirconia Ceramic crowns have become an ideal choice for people according to zirconia crowns reviews. Zirconia crowns have several benefits, including durability and biocompatibility. When discussing the matter with your dentist, you should also consider the potential drawbacks (which are negligible) and their cost. We at Dental Direkt India (a German company manufacturing the best quality Zirconia) wish you good teeth and a healthy smile.

How Zirconia Crowns Are Made?
Scroll to top
Open chat
Scan the code
Can we help you?